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9-19-2007 12:09 AM378 views
The vat - made of shiny steel, with a glass window for the benefit of visitors - stands taller than a person, since it must hold the completed engine. Pipes and pumps link it to other equipment and to water-cooled heat exchangers. This arrangement lets the operator circulate various fluids through the vat.
To begin the process, the operator swings back the top of the vat and lowers into it a base plate on which the engine will be built. The top is then resealed. At the touch of a button, pumps flood the chamber with a thick, milky fluid which submerges the plate and then obscures the window. This fluid flows from another vat in which replicating assemblers have been raised and then reprogrammed by making them copy and spread a new instruction tape (a bit like infecting bacteria with a virus). These new assembler systems, smaller than bacteria, scatter light and make the fluid look milky. Their sheer abundance makes it viscous.
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9-19-2007 12:10 AM
skwirlinator
At the center of the base plate, deep in the swirling, assembler-laden fluid, sits a "seed." It contains a nanocomputer with stored engine plans, and its surface sports patches to which assemblers stick. When an assembler sticks to it, they plug themselves together and the seed computer transfers instructions to the assembler computer. This new programming tells it where it is in relation to the seed, and directs it to extend its manipulator arms to snag more assemblers. These then plug in and are similarly programmed. Obeying these instructions from the seed (which spread through the expanding network of communicating assemblers) a sort of assembler-crystal grows from the chaos of th...
9-19-2007 12:10 AM
skwirlinator
Then the vat's pumps return to life, replacing the milky fluid of unattached assemblers with a clear mixture of organic solvents and dissolved substances - including aluminum compounds, oxygen-rich compounds, and compounds to serve as assembler fuel. As the fluid clears, the shape of the rocket engine grows visible through the window, looking like a full-scale model sculpted in translucent white plastic. Next, a message spreading from the seed directs designated assemblers to release their neighbors and fold their arms. They wash out of the structure in sudden streamers of white, leaving a spongy lattice of attached assemblers, now with room enough to work. The engine shape in the vat...
9-19-2007 12:10 AM
skwirlinator
Each remaining assembler, though still linked to its neighbors, is now surrounded by tiny fluid-filled channels. Special arms on the assemblers work like flagella, whipping the fluid along to circulate it through the channels. These motions, like all the others performed by the assemblers, are powered by molecular engines fueled by molecules in the fluid. As dissolved sugar powers yeast, so these dissolved chemicals power assemblers. The flowing fluid brings fresh fuel and dissolved raw materials for construction; as it flows out it carries off waste heat. The communications network spreads instructions to each assembler.
9-19-2007 12:11 AM
skwirlinator
The assemblers are now ready to start construction. They are to build a rocket engine, consisting mostly of pipes and pumps. This means building strong, light structures in intricate shapes, some able to stand intense heat, some full of tubes to carry cooling fluid. Where great strength is needed, the assemblers set to work constructing rods of interlocked fibers of carbon, in its diamond form. From these, they build a lattice tailored to stand up to the expected pattern of stress. Where resistance to heat and corrosion is essential (as on many surfaces), they build similar structures of aluminum oxide, in its sapphire form. In places where stress will be low, the assemblers save mass...
9-19-2007 12:12 AM
skwirlinator
To finish their jobs, they build walls to divide the remaining channel spaces into almost sealed cells, then withdraw to the last openings and pump out the fluid inside. Sealing the empty cells, they withdraw completely and float away in the circulating fluid. Finally, the vat drains, a spray rinses the engine, the lid lifts, and the finished engine is hoisted out to dry. Its creation has required less than a day and almost no human attention.

What is the engine like? Rather than being a massive piece of welded and bolted metal, it is a seamless thing, gemlike. Its empty internal cells, patterned in arrays about a wavelength of light apart, have a side effect: like the pits on a lase...
9-19-2007 12:13 AM
skwirlinator
More advanced designs will exploit nanotechnology more deeply. They could leave a vascular system in place to supply assembler and disassembler systems; these can be programmed to mend worn parts. So long as users supply such an engine with energy and raw materials, it will renew its own structure. More advanced engines can also be literally more flexible. Rocket engines work best if they can take different shapes under different operating conditions, but engineers cannot make bulk metal strong, light, and limber. With nanotechnology, though, a structure stronger than steel and lighter than wood could change shape like muscle (working, like muscle, on the sliding fiber principle), An ...
9-19-2007 12:14 AM
skwirlinator
In short, replicating assemblers will copy themselves by the ton, then make other products such as computers, rocket engines, chairs, and so forth. They will make disassemblers able to break down rock to supply raw material. They will make solar collectors to supply energy. Though tiny, they will build big. Teams of nanomachines in nature build whales, and seeds replicate machinery and organize atoms into vast structures of cellulose, building redwood trees. There is nothing too startling about growing a rocket engine in a specially prepared vat. Indeed, foresters given suitable assembler "seeds" could grow spaceships from soil, air, and sunlight.

Assemblers will be able to make virt...
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